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| VOLUME 1 |
FEBRUARY 1, 1948 |
NUMBER 5 |
| MODEL 18 SERVICE NOTES AND
CHANGES |
ALTERNATE BRAKE BLEEDING PROCEDURE FOR MODEL D18S, D18C, D18C-TThe following procedure may be used as an alternate method in bleeding the
brakes on the D18 series. This procedure may offer some improvements over
the procedure outlined on Page 52 and 53 of the D18S & D18C Maintenance Manual.
- Disconnect the brake fluid supply line at the reservoir. Connect the
pressure pot hose to the fluid supply line.
- With a strut pump, or hand pump, apply a pressure of 40 pounds per square
inch to the pressure pot containing hydraulic brake fluid.
- With a receptacle under the brake assembly, open slightly, the lower bleed
port, the three cylinder bleed ports, and slightly loosen the hose connections
at the top of the shuttle valve.
- Turn on the pressure from the pressure pot.
- Pump out the copilot's lines first, and then the pilot's lines by pumping
the brake pedals very slowly eight to ten strokes each.
- As soon as all air bubbles have been eliminated at the hose connections to
the shuttle valve, tighten the hose connections. Repeat step 4 if
necessary to eliminate any traces of air bubbles at this point.
- After tightening hose connections at the shuttle valve, repeat step 5,
pump up pilot's brakes and set parking brake.
- Open lower bleed port, and bleed brake through copilot's brake line.
If fluid will not flow through lower bleed port, tap the shuttle valve
slightly with a mallet, or if necessary, loosen the copilot's hose connection
to the shuttle valve. This should allow the valve to shuttle, permitting
fluid to flow through the brake assembly from the copilot's line.
Tighten the hose connection, and bleed through the lower bleed port until no
air bubbles are visible.
- Close the lower bleed port and remove the bleed screw on the top cylinder.
Bleed all air from the top cylinder and replace the bleed screw. Bleed
the center cylinder and lower cylinder in the same manner. The outer
brake housing should be tapped lightly with a mallet during this portion of
the bleeding procedure.
- Maintain 25 to 40 pounds per square inch air pressure on the pressure pot
throughout the bleeding procedure.
- If the copilot's hose connection at the shuttle valve was loosened in step
8, to allow the valve to shuttle, it will be well to again loosen this
connection slightly and check for air bubbles at this point.
- Check brakes for proper operation. If brakes are not solid and
positive, repeat the bleeding procedure.
- If brake are positive and solid, pump up pilot's brakes, and set parking
brake.
- Release pressure and disconnect pressure pot line from fluid supply line.
Connect fluid supply line to main reservoir and fill tank to within twon
inches of the top.
- Release parking brake and check brakes. If after a few hours brakes
feel spongy, pump up pilot's brakes and set parking brake. Allow
airplane to set for 12 hours with parking brake on. This will sometimes
eliminate spongy brakes.
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